Red Dye Penetrants

ORION series of dye penetrant flaw detection materials consist of a RED DYE PENETRANT, DEVELOPER AND PENETRANT REMOVER/CLEANER. It is used for the detection of surface defects of all kinds of material. In this process the inspection is carried out under normal light.

Red Dye Penetrant : Brilliant red mobile fluid with very low surface tension and capillary action.
Penetrant Remover : Solvent based, volatile liquid that cleans and removes grease and other types of dirt and also removes excess penetrant from the surface.
Developer : Solvent based, volatile liquid suspension containing very fine white powders. It is used for drawing out the penetrant from the defects onto the surface of the component under inspection and provides an uniform white background for maximum contrast. Bright red indications of the defects are revealed clearly on the surface.

Features

  • Quickly and acurately locates surface defects which are otherwise invisible to the naked eye
  • Non-corrosive to all types of metals
  • Non-toxic
  • High area coverage

Applications

  • Castings : Surface Porosity Cold shuts etc.
  • Forgings : Laps, cracks, bursts etc.
  • Weldments : Cracks, Pores etc.
  • Metallic Materials : Fatigue racks, Grinding cracks, Heat treatment cracks etc.
  • Tanks, pipes : Through-leaks.
  • Carbide Tips & Tools : Cracks, lack of bond.
  • Non-metallic Materials : Plastics, ceramics, glass etc.

Instructions

PRE-CLEANING

Remove dirt, grease and dust from the surface with penetrant remover.

APPLY PENETRANT

Apply Red Dye Penetrant on the surface to be tested and allow to dwell for five to twenty minutes.

REMOVE PENETRANT

Wipe off the excess penetrant with a cloth dampened with remover.

DEVELOPING

Apply Developer uniformly over the surface.

INSPECTION

Defects, flaws will be visible as bright red indications.

Selection Chart

Penetrant Nomenclature Conforms to Specifications: MIL-I-25135, DTD-929, ASTM E-165, AMS 2644 Type of Penetrant Remover/cleaner Type of Developers recommended Typical Applications Packing
ORION 18P Low sensitivity TypeII, Method C ORION 115 PR, ORION 119 PR, ORION 20 PR ORION 115D, ORION 119D, ORION 21D, ORION 22D General purpose for castings, forgings, welding and rough surface inspection. 1/5/20 Litres
ORION 18P1 Low sensitivity TypeII, Method A Not Required ORION 115D, ORION 119D, ORION 21D, ORION 22D General purpose, water washable, for above applications 1/5/20 Litres
ORION 19P High sensitivity TypeII, Method C ORION 115 PR, ORION 119 PR, ORION 20 PR ORION 115D, ORION 119D, ORION 21D, ORION 22D High sensitivity, Red Dye with better contrast for precision jobs. Low sulphur and chlorine. 1/5/20 Litres
ORION 19P1 High sensitivity TypeII, Method A Not Required ORION 115D, ORION 119D, ORION 21D, ORION 22D High sensitivity, water washable Red Dye for precision jobs. 1/5/20 Litres
ORION 119P High sensitivity TypeII, Method C ORION 119 PR ORION 119D High sensitivity, with better contrast, for precision jobs in aerosol cans. Low sulphur and chlorine. 280/400 ml 1/5/20 Litres
ORION 19P1 High sensitivity TypeII, Method C ORION 115 PR ORION 115D General purpose, low sensitivity similar to ORION 18P. 280/400 ml

SURFACE AREA COVERAGE FOR REFFERENCE

Litre Pack (Brushing)
Penetrant / approx. : 55 m2 per 1 litre
Developer / approx. : 22 m2 per 1 litre
Aerosol Packs (Spray)
Penetrant / approx. : 8 m2 per 400 ml
Developer / approx. : 4 m2 per 400 ml
Penetrant / approx. : 5 m2 per 280 ml
Developer / approx. : 2.5 m2 per 280 ml

OTHER ITEMS OF DYE PENETRANT MATERIALS

  • FLUORESCENT DYE PENETRANTS
  • EMULSIFIERS
  • DEVELOPER POWDERS
  • FLUORESCENT MAGNETIC PARTICLES
  • UV-A BLACK LIGHTS
  • INTENSITY METERS
  • VARIOUS TYPES OF LDP ACCESSORIES
Company Details

1/1B, Gobinda Auddy Road, Chetla,Kolkata 700027, West Bengal, India

+91 7439618424 & +91 7980220020

salesinfo@orionndt.com & orionndt1934@gmail.com


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